Making materials flow | gemba masters school

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Lean Manufacturing 101 - EN

Introductions

Know what you signed in for
Know your instructor (9:34)
Know your materials
Know yourself

The birth of Lean Manufacturing

Manufacturing Milestones (7:10)
Toyota and TPS (19:48)
Jidoka and JIT (9:23)
Do your own research

Lean basic principles

Respect for people
Value and the 7 wastes (10:04)
Make your value proposition

The Continuous Improvement method

PDCA (10:52)
Continuous Improvement Kata (2:03)

Lean transformation

Driving cultural change
Managing the value stream
Assess your organization gap

Standardization as the stepping stone for improvement

Workplace Organization and Visual Management (6:39)
Standardize work and work standards
Run your 5S workshop

The transformation process

Roadmap
Q&A on Rodmapping

Flow Manufacturing

Lead time and JIT (6:45)
A case study
Measuring Flow (10:11)

Process flow

From process to product oriented (14:54)
Matching capacity to demand (15:57)
Reducing lot size with SMED

Material flow

Making materials flow (11:33)
Plan For Every Part
Design your delivery route
Design your supermarket

Information flow

Connect throughout (15:00)
Address system
Pull system
Design your kanban loop

This course and continuous Improvement

Practicing kata
What do I need to improve?
Farewell, not goodbye

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Making materials flow

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